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Workflow Template

Excavator pre-start inspection Workflow

Captures the operator's pre-start inspection of an excavator, routes based on the reported machine status, and manages repair, verification, and return-to-service through workshop and supervisor tasks until the machine is cleared.

Every morning an operator walks around the excavator, checks fluid levels, hoses, tracks, and safety gear, then has to decide what happens next if something's wrong. This workflow takes that decision out of anyone's hands by automatically routing the inspection based on the reported machine status — clearing safe machines, sending minor defects to the workshop, and pulling unsafe machines out of service with a replacement arranged and a repair verified before it goes back to work. Day-to-day, that means operators fill out one form, the record's status and timeline show exactly where things stand, and workshop and supervisor tasks appear automatically without anyone having to chase them.

Business Outcomes

  • Fewer unsafe machines returning to work without a documented repair and verification step
  • Faster handoffs between operator, workshop, and supervisor with automatic task assignment
  • Clearer visibility into which machines are cleared, in repair, or out of service at any moment
  • Less time spent manually tracking down repair status or replacement machine arrangements
  • A recorded timeline of defects, repairs, and clearances for each machine and inspection

Workflow Steps

Steps

  1. 1
    Create pre-start inspection recordcreate record

    Registers the submitted pre-start inspection as a record.

  2. 2
    Set status to Submittedupdate record

    Marks the inspection record as Submitted.

  3. 3
    Route on machine status

    Branches handling based on the reported machine status.

    machine_status: "Safe to operate"→Set status to Cleared
    machine_status: "Minor defect - safe to operate"→Set status to Repair Due
    machine_status: "Unsafe - do not operate"→Set status to Out of Service
    Default→End
  4. 4
    Set status to Clearedupdate record

    Marks the record Cleared because the machine is safe to operate.

  5. 5
    Set status to Repair Dueupdate record

    Marks the record Repair Due because a minor defect was found.

  6. 6
    Workshop: repair minor defectcreate task

    Assigns the workshop a task due in 7 days to record the repair made to the machine.

  7. 7
    Save minor repair notesupdate record

    Persists the workshop's minor repair notes to the record.

  8. 8
    Set status to Clearedupdate record

    Marks the record Cleared after the minor defect repair.

  9. 9
    Email operator: defect repairedsend email

    Notifies the operator that the minor defect on the machine was repaired.

  10. 10
    Set status to Out of Serviceupdate record

    Marks the record Out of Service because the machine is unsafe to operate.

  11. 11
    Email operator: do not use machinesend email

    Notifies the operator that the machine is unsafe and must not be used.

  12. 12
    Supervisor: arrange replacement machinecreate task

    Assigns the supervisor a task due in 1 day to arrange a replacement machine and record the arrangement.

  13. 13
    Save replacement machine notesupdate record

    Persists the supervisor's replacement machine arrangement notes to the record.

  14. 14
    Workshop: repair unsafe machinecreate task

    Assigns the workshop a task due in 2 days to repair the machine and record the repair made and photos.

  15. 15
    Save major repair notes and photosupdate record

    Persists the workshop's repair notes and photos to the record.

  16. 16
    Supervisor: verify repaircreate task

    Assigns the supervisor a task due in 1 day to verify the repair with notes.

  17. 17
    Save verification outcome and notesupdate record

    Persists the supervisor's verification outcome and notes to the record.

  18. 18
    Route on repair verification outcome

    Sends unresolved repairs back to the workshop, otherwise proceeds to return the machine to service.

    verification_outcome: "Verified"→Set status to Cleared
    verification_outcome: "Not fixed"→Send back to workshop for further repair
    Default→End
  19. 19
    Send back to workshop for further repairrestart from step

    Closes this iteration and restarts the repair cycle from the workshop repair task, up to 2 additional times.

  20. 20
    Set status to Clearedupdate record

    Marks the record Cleared after the repair is verified.

  21. 21
    Email operator: machine back in servicesend email

    Notifies the operator that the machine has been verified repaired and is back in service.

Fields

  • Operator Name*
  • Operator Email*
  • Machine ID*
  • Hour Meter Reading*
  • Site Address*
  • Inspection Date*
  • +18 more fields

Forms

Excavator Pre-Start Inspection

17 fields

Data Views

Pre-Start Inspections

machine_id, site_address, inspection_date, hour_meter_reading +2 more

Dashboard Widgets

Pre-starts by Pre-start Status

Recommended integrations

Setup the following integrations to extend workflow capability.

  • Send email in the workflow

    AWS SES logoAWS SES
excavator pre-start inspectionexcavation and earthmovinginspectionpre-starttradetrades

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FAQs

Do I need to set this up separately for each excavator or site?

No — a single workspace can run this template for all your excavators, since each submitted inspection becomes its own record with its own Machine ID, site address, and status. You publish the template once and it's ready to use straight away, with no separate setup needed per machine.

Can my team customise what happens when a defect is found?

Yes, you can describe the change you want in plain English or edit the steps directly in the workflow editor, and earlier versions are kept so you can compare or roll back. For example, you could adjust the workshop repair deadline or change who gets notified when a machine is cleared.

Who actually gets assigned tasks during this process?

Workshop and supervisor team members are assigned specific tasks: the workshop repairs minor and major defects, and the supervisor arranges a replacement machine and verifies completed repairs. Each task has its own due date, and the workflow waits for the assigned person to complete it before moving the record forward.

What happens if the machine is marked unsafe to operate?

The record status changes to Out of Service, the operator is emailed to stop using the machine, and the supervisor is assigned a task to arrange a replacement within a day. The workshop then repairs the machine and the supervisor verifies the repair before the record is set to Cleared and the operator is notified it's back in service.

What if the supervisor finds the repair wasn't actually fixed?

If the verification outcome is recorded as Not fixed, the workflow sends the record back to the workshop for another repair attempt, and this cycle can repeat up to two additional times. Each pass through the cycle is captured in the record's timeline, so there's a clear history of what was tried.

Do operators need an account to submit inspections?

No — operators submit their pre-start inspection through a public request form or a form emailed to them, and they never need to create or log into an account. All their submitted details, including photos and defect notes, are saved directly to the record.

Is this suitable for tracking repair history over time?

The workflow records each inspection's status, the repair and verification notes entered by staff, and a full timeline of what happened on that record, which gives you a practical history to review. If you need to confirm this meets specific safety or compliance record-keeping obligations, it's worth checking that against your own requirements.

Can operators check on the status of their reported issue?

Operators receive email notifications at key points — when a minor defect is repaired, when a machine is marked unsafe, and when it's cleared and back in service. They don't need an account to receive these updates, since they're sent directly to the email address given on the inspection form.

How quickly does the workflow expect repairs to be actioned?

Minor defect repairs are assigned to the workshop with a 7-day due date, while major repairs on unsafe machines get a tighter 2-day deadline, and supervisor tasks like arranging a replacement or verifying a repair are due within 1 day. These due dates are part of the template but can be adjusted through the workflow editor if your team needs different timeframes.

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Excavator pre-start inspection Workflow | assess.one